Dust Collection
In setting up my workshop, dust collection was a top priority. Learning from my previous experiences, I began by installing a dust collector and the necessary ducting. Careful planning is crucial at this stage, as modifications after installation can be challenging. To manage costs, I opted for a system using standard PVC pipes: 6-inch for the main line serving high-dust producing tools (like planers and jointers) and 4-inch for the rest. I cleverly utilized existing support poles for overhead power lines to also support the ductwork. While my current setup relies on manual blast gates, I may explore automating them in the future. Connecting the various ducts and gates required numerous 3D-printed adapters to accommodate the different port sizes. My dust collector of choice is the Harvey Gyro Air G-700 Dust Processor. Its innovative design and specifications impressed me, especially the "gyro air" technology and ease of installation. I've since built a shelf above the unit, with plans for additional storage in the future. While the Harvey G-700 is highly effective, some fine dust inevitably escapes. To address this, I added a ceiling-mounted Powertec AF1045V Air Filtration Unit. Installation was a two-person job, but seeing how quickly the filter collects dust confirms it was a wise investment.
Dust Collector Review: What immediately struck me was its remarkably quiet operation. Another big plus is its compact footprint and low profile. It frees up valuable overhead space. And let's not forget the suction power – this machine truly excels at capturing dust and chips. However, there are a couple of drawbacks. The bin capacity feels a bit small, especially when dealing with larger chips. I find myself emptying it more frequently than I'd like. Also, changing the 2 filters is a real chore. It requires disassembling a significant portion of the unit, which is time-consuming and a bit frustrating. Thankfully, this isn't a frequent task. Coming from a basic DELTA 1HP dust collector (visible in one of the picture), the Harvey was a big improvement.
Table Saw
My workshop was taking shape, but it lacked a centerpiece – a reliable workhorse that could handle any project I threw its way. After weeks of research, I settled on the SawStop PCS175, a 10-inch professional cabinet saw renowned for its quality and unparalleled safety features. Sure, the flesh-detecting technology seemed a bit extreme, but I figured, why not have an extra layer of protection for these precious fingers? I went all-in, opting for the 220V kit, the 36-inch extension, overarm dust collection (TSA-ODC), the folding outfeed table (TSA-FOT), and the sliding crosscut table (TSA-SA48). I added an extra brake cartridge (which, thankfully, proved to be a wise decision later on) and a dedicated dado cartridge. While the 3HP model tempted me, I stuck with the 1.75HP version to avoid overloading my electrical circuit. As it turns out, the power has been more than sufficient; I've ripped through 2-inch hardwood without a hiccup.
The placement of the table saw was key. I positioned it centrally in the shop as it’s a tool you constantly use and with enough clearance in front and behind to be able to rip a board as long as 12 feet without problem. The outfeed table is very convenient, though I haven't needed to fold it down yet. My assembly table is positioned behind it around 3 feet apart and it’s slightly lower so it extends the outfeed capacity but without blocking the access around the assembly table.
Table Saw Review: My previous table saw was an earlier generation of the Ridgid 10in. Professional Table Saw. It served me vey well for more than 15 years and I have numerous great project with it. Jumping to the SawStop was of course a big improvement. It is a serious table saw for serious woodworkers. It's a beast of a machine, built like a tank and boasting impressive power and precision. The safety features are second to none, and the dust collection is remarkably efficient. But this level of quality comes at a cost. While I appreciate the safety features, the system can be a bit too sensitive. I've had a few false triggers, requiring a reset or even a cartridge replacement, which can be frustrating and expensive. The sliding crosscut table is a useful addition, but its design requires removing the fence when not in use. A quick-release mechanism would be a welcome improvement. There's no denying that the SawStop PCS175 is a significant investment. It's a premium saw with a premium price tag. This being said, If I had to do it again, I will.
Jointer and Planer
While space-saving is a common reason to choose a jointer/planer combo, my motivation was different. I wanted a jointer that could handle the same width of lumber as my planer, and the Jet JPJ-12BHH (with Helical Head) delivered exactly that. This 12" jointer/planer combo machine allows me to face joint wide boards with ease, something that would be more costly with a regular jointer. Jointers usually start at 6in. and next model is 8in. and so one with for each step an increase in cost. I previously owned a DeWalt 12" Thickness Planer (another great tool that served me well) and a smaller Ridgid 6in. Jointer that I ultimately sold. The transition between functions is surprisingly quick, taking less than a minute. I've found that batching my tasks – completing all my jointing before switching to planing – helps streamline my workflow. The machine itself is a joy to use, with ample power, user-friendly adjustments, and a helical cutterhead that produces incredibly smooth surfaces. I haven't rotated the cutters yet! To add to its versatility, I installed a Grizzly T28000 heavy-duty mobile base, allowing me to easily reposition the machine when working with longer lumber. My model is an earlier version and has the Euro style guard that some users don't like. Personally I don't have any problem with it, but it looks like newer model come with a pork chop style now.
Jointer Planer Combo Review: Even if space saving was not my selection driver, I enjoy the small footprint. The quality of the work in either mode is excellent with the helical head, the power is plenty, the noise level is not bad but hear protection highly recommended, the change over is fast and adjustment levers easily accessible. I don't have any negative on this tool so far.
Band Saw
While the bandsaw might not be my most frequently used tool, its value becomes undeniable the moment you need it and realize there's simply no substitute. When choosing a bandsaw, resaw capacity was my top priority. That's why I opted for the Grizzly G0513X2BF, boasting an impressive 12 inches of resaw capacity – perfectly matching my jointer/planer (a happy coincidence!). With a generous 16-inch throat depth, it handles all my projects with ease. The powerful 2 HP motor, wired to a 220V outlet, effortlessly slices through even the thickest 12-inch boards. Safety is paramount, especially with young children around, and this bandsaw delivers with a convenient key lock. The foot brake is a lifesaver when my hands are occupied and I can't reach the power button. And to keep my workspace clean, it features two 4-inch dust ports that efficiently capture sawdust. Overall, the Grizzly G0513X2BF is a reliable workhorse that provides the power and capacity I need for any resawing task.
Band Saw Review: It's a solid unit that does exactly what it's supposed to do, meeting all my needs. The only inconvenience, which is common to all bandsaws and not specific to this model, is the need to change blades depending on the task – resawing versus cutting curves. (The only way around that is to have two bandsaws!).
