Router Table

My trusty router table had served me well for over 20 years. I built it using a Rockler router table kit, but the fence was quite basic and the router lift lacked a convenient height adjustment. When I set up my new shop, I knew it was time for an upgrade. After spending weeks reading reviews and comparing features, I decided on the Infinity Tools Essential Router Table Package with the JessEm Mast-R-Lift II (without the legs). I was particularly impressed with the Infinity fence's integrated dust collection shroud and the abundance of T-slots for adding accessories. However, the real standout is the JessEm router lift. Being able to change bits from above the table is a game-changer, and the micro-adjust height adjustment is incredibly precise. It even includes a full set of centering rings to accommodate different bit sizes. To power it all, I chose the Spinrite 3.25 HP Router Motor from Woodpeckers. This router motor offers soft start, variable speed control, and comes with two collets. To further enhance the fence, I added the JessEm Clear-Cut Router Table Stock Guides and the Infinity Tools Flip Stop.

Router Table Review: With its robust and stable lift, plenty of power, precise adjustment, and space for accessories, this setup works great for me. However, there are a few downsides. The speed control knob only has "H" and "L" markings, so it's hard to know the exact speed. Also, the size and shape of the wrench provided with the router motor is slightly too large for the hole in the lift's top plate. This means the wrench can easily scratch the plate if you aren't careful when changing bits, even if you lift the router at the highest position.

Sanding

Sanding is often the least favorite task for woodworkers, but it's essential for achieving a beautiful finish. While I have a basic orbital sander (in need of an upgrade) for general use, I added two new tools to my shop that have significantly improved my sanding efficiency and results. First, I purchased the Grizzly T27417 Oscillating Edge Belt and Spindle Sander. I chose this model because of its versatility. The ability to quickly switch between the belt and spindle sander allows me to tackle a wide range of shapes and sizes, from intricate curves to straight edges on smaller workpieces. The oscillating action helps prevent burning, and the built-in dust port keeps my workspace cleaner. My second acquisition was the SuperMax 19-38 Drum Sander, and it has been a game-changer. This sander saves me a tremendous amount of time compared to hand sanding. With 180-grit sandpaper, it produces a surface that's practically ready for finish. Using coarser grits like 60 or 80, I can even remove material to fine-tune the thickness of my stock, similar to a planer but with more precision. The open-end design allows me to sand wider pieces (up to 38 inches), which will be useful for future projects.

Sanding Tools Review: The belt and spindle sander excels at sanding intricate small pieces, though I don't use it for large-scale production. In contrast, the drum sander is a workhorse for sanding large, flat surfaces. The conveyor speed is adjustable, and the unit will even auto-adjust if I overload it by sanding too aggressively. The height adjustment is very precise (1/64" per half turn), and while the gauge is basic, it works well. I can always use a caliper for extremely precise thicknessing. I highly recommend this drum sander if you need to sand a lot of flat pieces.

Finishing

Like sanding, finishing isn't always the most enjoyable task, but there's no shortcut to achieving great results. However, making the process as easy as possible can certainly make it more enjoyable. I believe I've accomplished this by using an HVLP (High Volume Low Pressure) spray system and primarily water-based finishes. My system of choice is the Fuji Semi-PRO 2, which includes a two-stage turbine unit and an M-Model spray gun. There was definitely a learning curve involved, particularly with mastering the fluid flow, the pattern and angle adjustments to achieve the perfect spray coverage. However, once I became comfortable with the system, it has been fantastic! It delivers excellent results with ease. Using water-based finishes makes cleanup a breeze, and there are plenty of options available on the market. I'm a big fan of General Finishes products, despite their higher price tag. While HVLP systems minimize overspray, it's impossible to eliminate it completely. To address this, I built a spray booth. It's not fully enclosed, but it works quite well. Two fans at the back of the booth draw the overspray through a pleated filter. I installed excellent lighting in the booth ceiling and walls, which is essential for ensuring even coverage. Since spraying single pieces isn't very efficient, I prefer to batch my work. This requires ample drying space, so I built a dedicated cart with 26 drying shelves. And of course, even with an HVLP system and a spray booth, I never forget to wear proper PPE, including a respirator, gloves, eye and ear protection.

HVLP Review: My Fuji Semi-PRO 2 HVLP system has significantly improved my finishing process. While there was a learning curve, mastering the adjustments has resulted in excellent finishes with minimal overspray. The water-based finishes I use clean up easily, and my custom spray booth helps control overspray and ensures even coverage. However, the turbine is quite loud, and the system was a significant investment. Despite these drawbacks, I highly recommend it for anyone looking to achieve professional-level finishes.